by McLiams » Mon May 04, 2015 6:23 pm
Wahnsinn, völliger Wahnsinn!
The 'bumped' entry guidelines prompted me to go for it. The motor will be pushed aft. Most of the cockpit will have to be sacrificed to accommodate the depth of the motor in its new place.
Test fitting confirms that the original installation angles the motor down at the rear to allow the extended drive shaft to align with the axle. Consequently, the part of the pan between the cooling vents and the magnet well had to be removed. The rear bracket of the original motor mount (end bell end) was cut away and glued to the bulkhead at the forward side of the axle box. A shim was added under the relocated bracket to make up for height lost to the saw kerf. Debate continues over whether to cut away and reposition the can end mount bracket, or to fabricate a new one.
The small ledge aft of the magnet well still held the motor too high to permit proper alignment with the axle, even using the reversed offset crown. Not wanting to cut away more of the pan structure, the end bell of the motor got notched so the motor sits lower and farther back in its new home. These alterations look like the armature and the axle will align well enough for the offset crown to function adequately.
A pattern was made for a .060" reinforcing plate that will glue to the underside of the pan. The plate will cover most of the rectangular opening below the motor. The clearance bulge for the original crown gear was cut off and the opening enlarged to make room for the reversed gear. Corners of both rectangles were radiused to help relieve stress points at the corners.
More as the insanity grows.
Mc