by waaytoomuchintothis » Mon Jan 20, 2014 1:09 pm
These are all good solid ideas. Just a few things to add.
Stay away from glass altogether. A desktop glass is very expensive tempered and finished edge glass, or its garbage waiting to make a disaster, like the ones most furniture stores sell. You could go with acrylic, even polycarbonate, but then you have a heat problem, and it scratches, too, in addition to costing a lot.
Eye fatigue is a huge factor in enjoyment of this hobby. The older we get (starting in your 30s), the more light our eyes need for adequate sight, especially with little bits and pieces, like Slot.it set screws, for example. A background that isn't plain and light colored defeats good lighting. My wife's quilting room has sprouted so many lights over the years, I have been taking several out at a time and replacing them with one much larger lamp. When she's in full production, it looks like a surgery in there.
My preferred work surface is 3/4 inch yellow pine plywood, which I sand clean from time to time. But my worktable is in a woodshop, so sanding dust all over really doesn't matter. Here's a little craziness for you, just for fun. There are a lot of people interested in the kitchiness of the 50s. They restore lots of pieces to brand new condition, which makes them better than anything available for sale today because the materials were far superior to the dreck they make furniture from today. People pay me thousands for furniture made the old ways because they want quality, and they have a lot of money. I only do a few pieces a year these days, but when I was healthy and young, I stayed very busy. I say all that to say this... Those folks who are restoring the 1950s stuff are getting materials from somewhere, and its current production, so somebody out there is making it. Why not cover the table top with some of that crazy, bright colored Formica from the 50s? The simplified construction is easy to do, and the techniques for laying sheet laminates is so easy you won't believe you haven't been doing it for years. Just a double layer of 3/4 plywood that has been sanded and sealed on top, then cover it with the laminate. The side pieces trim up even with the top of the ply, then the top laminate goes on top. Trim to finish the job. Nothing to it, and you have a piece of furniture that matches your house. You could even arrange to make it like a sideboard in the dining room that is a match to your table.
I have a couple of large dinette sets from the 50s in my barn that came from my in-laws place when we cleared it to sell the house, and I understand they are worth a fortune, so I bet there's websites that sell that Formica (Wilsonart is better) laminate in loads of 1950s designs.
One more thing... Laminates are allergic to concentrated heat like solder that drips from the work sometimes, and heat guns. You will need a portable surface for hot stuff. A home baking equipment place or even a simple cooking store like Williams-Sonoma will have many kinds of cooling stones and pizza stones that will work great for this. Cooling stones are used to provide even cooling for poured things, like fudge, pulled candies, etc. Pizza stones are flat smooth ceramic surfaces that in addition to being impervious to hot soldering, are also a handy heat sink for getting the work cooled off quicker for handling as well as isolating heat in one spot keeping the rest of the piece from getting loose and out of alignment. The pizza stone is porous, so it will stain, a cooling stone is slick (usually marble), and probably won't stain, but it weighs a ton. Another source is trophy parts. Large trophies are made from plinths of white marble with metal columns. I imagine cheap plastic has replaced marble in some of them, but there are bound to be old trophy shops around who have chunks of broken or mismatched marble slabs.
For a cutting surface, just pick up a cutting mat from a sewing place. Simple solution, and it can be stashed out of the way when you don't need it.