Well, today was front axle day and the rest of the way to the goal line.
I forgot to mention yesterday, when I was fabricating the guide tongue I found that the 3/16" brass tube that I was using for the vertical holder was not quite a snug fit; it has a little slop to it. So, rather than cutting the tube with a dremel or saw blade, I used a circular pressure pipe cutter (K+S sells the in a size that works well for small diameter soft metals); reasoning that the pressure from the circular cut would pinch the tube in slightly at the point of the cuts. And, sometimes you get lucky.............it worked, a nice snug fit with easy rotation and no slop. So, at least for the guide that I'm using, this is a way to improve the tolerance of the fit.
I decided to use vertical wire bracing on both sides, so after the bending, I put them on the jig. I used a piece of 0.025" piano wire as a tension brace to hold them vertical while I soldered them in:

Overkill on solder........yup, guilty as charged........... :dance: :

I decided that since I will likely be adding weight to the chassis, I would use a tension cross bar to give the pans a little more stability; this is 0.032" piano wire:

Next, time to set the front axle ride height. I decided to use the actual wheels to do this, since even though I have the set-up height adjusters, they aren't in increments that are small enough to be useful to me in this build. So, since the mounted tires are exact, I used them. I'm using the Scaleauto 1603 guide (which will need the blade filed down from the stock 8.3mm) and I usually allow about 1.0mm of space between the bottom of the guide plate and the track. So, I used a piece of 1.0mm styrene as a spacer to get my ride height. If the guide needs to go lower, then fine, I can do that with guide spacers, but you can't go up without a re-build of the guide tongue (which I don't want to have to do - ever):


And with some solder on the front axle 1/8" square stock, I was done:

A few cuts with the dermel to clean up the main chassis rails and the front axle verticals...............I had to put it on the set-up block to see how it looks:

And a quick, body-on shot to get ready for the next step - testing on the track:

I'm glad this part is over..............we'll see how the first testing goes tomorrow................. :pray:
Allan